01 · Process Manufacturing
SCADA + AI Process Monitoring Line
- SCADA
- PLC
- Industrial AI
- Python
- Historian
Problem
Operators lacked a unified view of line health; alarms were noisy and process drifts were detected too late, causing unplanned stops.
Solution
Deployed a SCADA layer with structured tags and alarm classes, feeding an AI model that flags anomalies early and writes assist setpoints back through the PLC.
Impact
- Fewer false alarms
- 35%
- Fewer false alarms
- Less unplanned downtime
- 22%
- Less unplanned downtime
- Unified plant view
- 1 screen
- Unified plant view
Field I/O → PLC → SCADA / Historian → AI Model → PLC Setpoints